Custom Solutions

Custom platforms designed, built, and manufactured in the USA, engineered for demanding, real-world applications.

Built for Your Application.
Engineered for Long-Term Success.

When off-the-shelf hardware isn’t the right fit, Sealevel delivers custom and semi-custom embedded computing and industrial I/O solutions designed to your exact performance, environment, lifecycle, and integration requirements.

From initial concept through production and long-term support, our team works alongside yours to develop reliable, application-specific systems that perform in the real world, helping you get to market faster.

Start Your Custom Design Discussion

Solutions Designed for Your Application

From embedded computing to industrial I/O and integrated systems, Sealevel delivers configurable hardware solutions engineered around your application requirements.

Capability 01

Custom Embedded Computing

  • NVIDIA Jetson-based edge AI systems
  • x86-based industrial computers
  • COM-based architectures
  • SWaP-optimized systems
Capability 02

Custom Industrial I/O

  • Serial, USB, Ethernet, and CAN interfaces
  • High-density application-specific interfaces
  • PCIe, USB, and Ethernet-based expansion
  • Digital and analog I/O integration
Capability 03

Integrated Systems

  • Sensor and peripheral I/O connectivity support
  • Custom enclosures and mechanical design
  • Edge AI and data acquisition systems
  • Compute and I/O integration

When to Choose Custom or Semi-Custom

Not every application fits a standard configuration. These are the most common scenarios where custom or semi-custom design delivers a clear advantage:

Feature one icon

Your Requirements Go Beyond Standard Options

Custom solutions ensure your system is built to meet your applications specific processing power, connectivity, or integration demands.

Feature two icon

Your System Operates in Harsh or Constrained Environments

Purpose-built hardware designed to perform reliably under extreme temperatures, vibration, sealing, or space limitations.

Feature three icon

Your Program Requires Long-Term Availability

Custom solutions provide control over components and design, helping avoid costly redesigns and obsolescence challenges.

Feature four icon

Your Application Requires Tight System Integration

Ensure full system compatibility across compute, I/O, and peripherals with legacy equipment or existing infrastructure.

Feature five icon

You Need Greater Control Over Supply Chain and Components

Strategic component selection and sourcing reduces risk and improves long-term supply chain stability.

Feature six icon

You Need Accelerated Development Without Expanding Resources

Offload complex engineering challenges, enabling faster development timelines without overextending your team.

Differentiate Your System.
Compete with Confidence. 

Custom architectures built around your application help you stand apart and deliver unique value to your customers.

Start Your Custom Design Discussion

From Concept to Production

Accelerate Time to Market

We’ve built our process not just to develop systems, but to help you launch faster, reduce risk, and move from concept to deployment with confidence.

1

Discover

We start by understanding your application requirements, environment, timeline, and technical needs.

2

Define

Our team helps define the right hardware, I/O, lifecycle, and integration considerations for your project.

3

Design

We align the solution around your performance, reliability, environmental, and deployment requirements.

4

Deploy

Once finalized, the selected solution is prepared for implementation, testing, and production use.

5

Support

We provide responsive support and long lifecycle availability to help keep your systems running.

Ready to discuss your application requirements? Sealevel’s team can help define the right custom computing, I/O, or integrated system approach for your project.

Start Your Custom Design Discussion

Engineering Expertise That Powers Every Solution

Electrical Design & System Architecture

Custom system architectures including COM-based designs, NVIDIA Jetson platforms, and x86 systems optimized for performance, I/O integration, and long-term lifecycle requirements.

Mechanical Design

Engineered enclosures and system layouts optimized for thermal performance, shock and vibration resistance, sealing, and deployment in demanding or space-constrained environments.

Software & Firmware Integration

Designed to support your software environment, including operating systems, drivers, and application-specific workloads, ensuring seamless integration across embedded platforms.

Compliance & Certification

Designed with certification in mind from day one, with support for standards such as MIL-STD, IEC, CE, and other industry-specific requirements.

Test, Validation & DVT

Designed for 5–10+ year availability with proactive lifecycle planning, component control, and long-term program stability.

Design for Manufacturing (DFM)

Optimized for manufacturability and testability, ensuring efficient production, consistent quality, and reliable performance from initial builds through full-scale deployment.

Lifecycle Management

Proactive component selection and lifecycle planning ensure long-term availability, reduce obsolescence risk, and support sustained performance across extended deployment timelines.

Built for Production. Not Just Prototypes.

Sealevel’s in-house manufacturing ensures your system is designed not only to work, but to scale. From initial builds to full production, our processes deliver consistency, traceability, and long-term reliability.

Explore Our Manufacturing Capabilities
Manufacturing assembly process

In-house SMT, through-hole, and system-level assembly

Inspection and testing process

100% inspection and testing coverage

Traceability and testing process

End-to-end traceability

Scalable production capabilities

Scalable production aligned with demand

Why Sealevel for Custom Solutions?

From early architecture decisions through production and lifecycle support, Sealevel partners with engineering teams to design and manufacture custom embedded systems that perform reliably in real-world conditions.

In-House Design & Manufacturing

Vertically integrated engineering and manufacturing enable faster development, consistent quality, and full control from concept to production.

Proven Custom Expertise

Decades of experience delivering custom solutions across 14+ industries, solving complex application challenges with proven system designs.

Built on Proven Designs

Leverage a deep library of validated architectures to reduce risk, accelerate development, and ensure real-world reliability.

Quality & Reliability Focus

AS9100D-certified processes and comprehensive inspection ensure consistent performance, traceability, and reliability across every system.

Long-Term Lifecycle Support

Designed for 5–10+ year availability with proactive lifecycle planning, component control, and long-term program stability.

 Scalable Production

Flexible manufacturing capacity supports everything from low-volume builds to full-scale production, aligned with program growth.

 White Labeling & Custom Branding

Fully branded systems designed to align with your product strategy, customer experience, and go-to-market requirements.

Your system isn’t standard. Your hardware shouldn’t be either.

Let’s Build What Your Application Needs

Partner with Sealevel to design and deliver a custom embedded solution built for performance, reliability, and long-term success.

Start Your Custom Design Discussion

Energy Infrastructure Control Systems

Designed rugged, high-reliability systems with redundant networking and failsafe operation for uninterrupted performance.

Next-Generation Control for the Future of Energy

TitleCustom Hardware Solution for Public Safety Alert Systems

Developed a purpose-built, custom computer to ensure first responders could rely on a fast, seamless, and automated alert system.

Enhancing Emergency Response

Medical & Monitoring Systems

Improved reliability and integration with clean, efficient board-level designs and lifecycle stability.

Solving the Speed vs. Safety Dilemma: Engineering Medical-Grade USB 3.1 Isolation

Frequently Asked Questions

What is a custom embedded computer?
A custom embedded computer is a purpose-built system designed specifically for your application’s performance, I/O, environmental, and lifecycle requirements. Unlike off-the-shelf hardware, it is engineered to fit your exact use case—improving reliability, integration, and long-term stability.

When should I choose custom vs off-the-shelf?
Custom or semi-custom solutions are the right choice when standard products can’t meet your requirements for I/O, performance, environmental durability, or lifecycle support. They’re especially valuable for long-term programs where redesign risk, supply chain stability, and system integration are critical.

What processors and platforms does Sealevel support?
Sealevel designs custom embedded systems across a range of platforms, including NVIDIA Jetson for edge AI applications and x86-based architectures for industrial computing. Platform selection is based on your application’s performance needs, power constraints, software environment, and long-term availability requirements.

How do I choose between NVIDIA Jetson and x86 for my application?
The right platform depends on your workload. NVIDIA Jetson is ideal for edge AI, video processing, and GPU-accelerated applications. x86 platforms are better suited for general-purpose computing, legacy software compatibility, and broad operating system support. Sealevel works with your team to evaluate trade-offs and select the best-fit architecture.

Do you design custom edge AI hardware systems?
Sealevel designs systems with lifecycle management in mind, including component selection, supply chain control, and obsolescence planning. This approach supports long-term availability—often 5–10+ years—reducing the need for costly redesigns.

Do Sealevel systems support customer-developed software and firmware?
Yes. Sealevel develops custom edge AI platforms built around technologies like NVIDIA Jetson, designed for real-time inference, sensor integration, and high-bandwidth data processing. These systems are optimized for performance, power efficiency, and deployment in demanding environments.

How long does a custom hardware design take?
Timelines vary depending on complexity, but Sealevel’s structured design, validation, and in-house manufacturing process helps accelerate development while reducing risk. Early prototyping and testing ensure a smoother path to production.

What industries use custom embedded computing?
Custom embedded systems are used across industrial automation, energy, transportation, medical, aerospace, and advanced technology applications—anywhere performance, reliability, and long-term availability are critical.

What are the benefits of custom industrial I/O?
Custom I/O ensures your system has the exact connectivity it needs—reducing integration challenges, improving performance, and increasing reliability. It allows you to match your hardware precisely to sensors, networks, and control systems in your application.

How does Sealevel support long-term product availability?
Sealevel designs systems with lifecycle management in mind, including component selection, supply chain control, and obsolescence planning. This approach supports long-term availability—often 5–10+ years—reducing the need for costly redesigns.

Do Sealevel systems support customer-developed software and firmware?
Yes. Sealevel systems are designed to integrate with your software environment, supporting operating systems, drivers, and application-specific workloads across embedded and AI platforms.

Where are Sealevel systems manufactured?
Sealevel systems are designed and manufactured in the United States, with full in-house control over engineering, production, testing, and quality processes—ensuring consistency, traceability, and long-term reliability.

!